Omega Leads is a value-added USA manufacturer of commercial wire harness and cable assemblies to our customer's specifications.
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Our Manufacturing Process

Custom connector components in stock
Processing your custom cable assembly order
Our process for creating your custom connectors

Wire harnesses and cable assemblies power and carry information to the technology and equipment that we use on a daily basis, both in our homes and workplaces. They are an essential component to our day-to-day operations, and they need to be manufactured and designed properly to continue efficient operations.

Manufacturing cable and wire harness assemblies can be a complex process, but Omega Leads has the experience and knowledge to do it right every time. We strive to provide the highest quality cable and wire assemblies in the industry.

Contact Omega Leads today to learn more about our cable assembly and wire harness manufacturing process.

Manufacturing

Omega Leads’ custom manufacturing process typically starts with a request for quote from a potential or returning customer. All of our cable assemblies and wire harnesses are created to solve a problem, and we meet with customers to ensure our products will meet all of their needs. Once our client has approved the design, we begin the manufacturing process.

All RFQs are reviewed by our quoting and in-house application departments. We search our internal database and determine if we have any like components in stock or contact our vendors to negotiate material costs in order to secure the best pricing. Some of these vendors have special auto replenishment programs priced for Omega Leads with no additional freight or packaging charges, thus enabling Omega Leads to provide very competitive pricing for our customers. Our quoting process is completed within 48 hours for your review.

Upon customer approval of a quote, a formal purchase order is submitted and entered into Omega Leads’ system. If required, a First Article is produced for the customer’s review and approval. Any design modifications after their First Article is approved is updated in our system and production can then begin. Material procurement and delivery scheduling is based on our customers’ production demands.

Blanket orders are a great way to be proactive in this volatile materials market. We have found that blanket orders placed by our customers have allowed Omega Leads to hold the quoted price for the entire length of the blanket order.

Delivery dates can be modified to accommodate a spike in business, without any added cost to you. When placing an RFQ, let one of our team members explain in detail how we can structure a blanket order to fit around your company’s demands.

In-House Application Department

We have an in-house application department available to help your team solve any design issues or help determine the manufacturer of a questionable component. We help our customers to adjust and modify their existing designs to better suit their needs.

During this phase, we work with our customers on a one-to-one basis to find the solutions to your design issues. If necessary, we will meet face-to-face to further discuss your design. We examine the design that you provide and ensure that there are no potential problems in the manufacturing phase.

We manufacture customized connectors for any application. Think of our design team as a specialized extension of your manufacturing operations. Our design analysis process takes place prior to the manufacturing process to minimize potential damage in the future.

Customer Service

Our team takes pride in every order, no matter how large or small, and strives to build a strong working relationship with each and every client. Our customer service department values every customer request and works to resolve each request in a timely manner.

We have supported our customers with customized weekly open order reports and can create any type of report in order to help ensure your department’s visibility. Our customer service team is proactive in making each production project a success and knowledgeable enough to suggest potential alternative solutions for difficult situations.

Quality

When our cable assemblies and wire harnesses have been manufactured, they undergo multiple safety checks to ensure the product meets all of our customer’s requirements. Safety is one of the most critical considerations when working with wire processing, and the manufacturing process never ends before the safety of our products is ensured.

We are an ISO compliant facility with UL and CSA certifications and manufacture to IPC/WHMA-A-620 standards. Our inventory and manufacturing processes comply with ROHS mandates. Visit our Quality page for more information.

Contact Omega Leads Today

Omega Leads is committed to providing the best quality products for our customers. To learn more about Omega Leads’ processes and how we can put them to work for you, contact us directly, request a quote, or call 800-338-2536.

With over 55 years of experience as a cable assembly and wire harness manufacturer, Omega Leads is ready to produce the ideal solution.

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